Battery Safety Architecture

Designed for Indian Roads. Engineered for Automotive Safety.
EcoBlaze batteries integrate multi-layered protection systems, intelligent monitoring, and automotive-grade components to ensure maximum safety in the demanding conditions of Indian roads and climate.

8-Layer Safety Architecture

Multi-Layer Thermal Protection

Advanced thermal management system with multiple barriers to prevent heat propagation.

Automotive-Grade BMS

Intelligent Battery Management System with comprehensive protection features.

Cell Selection & Qualification

Only the highest quality automotive-grade lithium-ion cells make it into our batteries.

Robust Mechanical Design

Engineered to withstand the harsh realities of Indian road conditions.

Electrical Isolation

Multiple layers of protection to prevent electrical faults and short circuits.

Water & Dust Resistance

Protection against environmental challenges specific to Indian conditions.

Controlled Manufacturing

Every battery undergoes rigorous quality control and safety checks.

Regulatory Alignment

Engineered with Indian EV safety regulations and standards in mind.

Safety Layer Visualization

Cross-sectional view of EcoBlaze battery showing all 8 integrated safety layers working together
CERTIFIED CONTROLLED MANUFACTURING PROCESS 💧 WATER & DUST RESISTANT SEAL 🏗️ REINFORCED MECHANICAL ENCLOSURE 🔌 ELECTRICAL ISOLATION LAYERS THERMAL BARRIER CELL CELL CELL THERMAL BARRIER CELL CELL CELL THERMAL BARRIER CELL CELL CELL 🧠 BMS INTELLIGENT MONITORING AUTO GRADE ECOBLAZE BATTERY PACK Multi-Layer Safety Architecture

Safety Layer Breakdown

1 🛡️ Thermal Protection

Double potting with fire-retardant compounds isolates cells and prevents thermal runaway propagation.

2 🧠 Automotive BMS

Real-time monitoring with over/under voltage, current, temperature protection and cell balancing.

3 ⚡ Cell Quality

Automotive-grade lithium-ion cells matched for capacity, resistance, and performance consistency.

4 🏗️ Mechanical Design

Reinforced enclosure withstands vibration, shock, and rough Indian road conditions.

5 🔌 Electrical Isolation

Multiple insulation layers and controlled wiring prevent electrical shorts and faults.

6 💧 Water & Dust Resistant

Sealed enclosures protect against monsoon splashes and dusty environments.

7 🏭 Manufacturing Control

Defined SOPs, torque-controlled fastening, and validation at every assembly checkpoint.

8 📋 Regulatory Alignment

Engineered per Indian EV safety regulations for two and three-wheelers.

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